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During The Reconstruction Period Of Chip Production Capacity, How To Enhance The Resilience Of The Supply Chain?

The global chip industry is at aStructural restructuring of production capacityKey stage: replacement of large-size wafers, original factories tilting towards high-profit areas, switching between old and new storage generations superimposed on geopolitical fluctuations, and supply chain vulnerabilities are concentratedly exposed.Through three typical cases, the article reveals the operating logic of the industry and givesshort – medium – long termSystemic resilience-building programs.

1. Three major cases: the ongoing structural changes in the supply chain

1. TSMC exits 6-inch and merges 8-inch → Process generation transition

  • TSMC plansExit 6-inch production capacity within two years, continue to integrate 8-inch and shift to 12-inch advanced production capacity
  • IDMs such as TI and NXP are simultaneously migrating to 12 inches, and the focus of silicon wafer factories is also tilted towards large sizes.
  • impact: A large number of analog and sensors still rely on mature processes above 6 inches / 0.45μm
  • downstream dilemma: Needs to be re-striped out for verification, factory transfer, and design changes, and faces the risk of production suspension and price increase.

2. ON Semiconductor, TI, and Infineon shift to high-end products → the supply of general materials shrinks

  • ON SemiconductorFab-Lite, overweight SiC, common devices are frequently discontinued and delivery is unstable
  • TI, Infineon resources toAutomotive, Industrial, Data Centertilt
  • Strategy:Price increases for old materials force the replacement of new products, consumer grade/general purpose supply priority drops
  • downstream dilemma: Commonly used materials are often out of stock, and the risk of relying on a single material number is extremely high

3. DDR4 first announced a production stoppage and surged, and then was forced to extend supply → Vulnerability of generation switching

  • Samsung and Micron took the lead in announcing DDR4 EOL, spot prices soared and supplies were hard to come by
  • DDR4 is still widely used in industry, automobiles, and network communications, and panic hoarding is exacerbating shortages
  • Follow-upSamsung extends DDR4 production until end of 2026, temporarily relieve panic
  • essential question:Original manufacturers prioritize turning to DDR5/HBM in pursuit of profits, and the supply of mature nodes lacks elasticity.

2. Enhance supply chain resilience: short-medium-long-term three-tier strategy

Short term (risk warning and visibility)

  • CreateFull link visualization of the supply chain, tracking the production capacity dynamics of wafer factories and material factories
  • buildRisk warning mechanism, monitor signals of production suspension, price increase, and delivery time extension
  • Pay attention to the place of origin (wafer/packaging place) to avoid risks of tariffs and geographical supply interruptions
  • reasonably establishedsafety stock, to cope with sudden shortages

Mid-term (design optimization and redundancy)

  • preferredUniversal, pin-to-pin compatible device, easy to quickly replace
  • promoteModular design, a single point out of stock will not affect the whole machine redo
  • developSecond/third source of supply, forming a stable substitution pool
  • Simultaneously carry out domestic material number verification to diversify the risk of dependence

Long term (technology migration and platformization)

  • Make it cleartechnology roadmap: DDR4→DDR5, 6-inch→8/12-inch, old node migration
  • SettingsDomestic replacement schedule, proactively introduce rather than passively respond to supply interruptions
  • pushPlatform design, reduce material number fragmentation and improve iteration efficiency
  • Participate in the upstream ecosystem and jointly define products with foundries and domestic chip factories

3. Conclusion: Supply chain will move towards a new balance

In the future, the chip supply chain willExtreme globalization, extreme low cost, turnGlobalization + regionalization in parallel, cost and resilience balance
AI improves information transparency and prediction efficiency, domestic chips take over local demand, and international manufacturers accelerate localization layout. Supply chain breakpoints will gradually be reduced, eventually forming a safer and more flexible new pattern.


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